process of blasting copper ores

KAZ Minerals | Focused on copper

KAZ Minerals utilises sulphuric acid from Balkhash in the oxide ore heap leaching operations at Aktogay. The remaining material, called matte, contains 40-60% copper by weight. The molten matte is transferred into a smelting vessel called a converter. Here, additional silica flux and blast air are added to remove the iron and sulphur.

Copper Ore - an overview | ScienceDirect Topics

In most cases, the thin-layer process was used where crushed ores (80% −0.5 in) were stacked in heaps of 3–8 m height after agglomeration and sprayed at flow rates of 6–40 L·hour −1 ·m −2 with 15–90 days duration for copper oxides and 10–18 months for sulfides. Of note, 80%–85% copper extraction was commonly achieved.

Copper Mining & Extraction Process Flow Chart

Copper Mining & Extraction Process Flow Chart. This flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copper Extraction Process. Starting from either open-pit or underground mining and using a different relevant treatment method for oxide or sulphide copper mineral (ore).

Blast Furnace For The Extraction Of Copper - YouTube

EXTRACTION OF COPPER

Ores containing 4% or more copper are treated by smelting process. Very poor ores are treated by hydro-metallurgical process. EXTRACTION OF COPPER BY SMELTING PROCESS Following steps are involved in the extraction of copper. Crashing and Grinding The ore is crushed then ground into powder. CONCENTRATION-Floatation process. The finely crushed ...

3 Technologies in Exploration, Mining, and Processing ...

Comminution (i.e., the breaking of rock to facilitate the separation of ore minerals from waste) combines blasting (a unit process of mining) with crushing and grinding (processing steps). In-situ mining, which is treated under a separate heading in this chapter, is a special case that combines aspects of mining and processing but does not ...

Blast Furnace Smelting | Article about Blast Furnace ...

Oxidation blast furnace smelting of copper sulfide ores is designed to produce copper matte and remove barren rock with the slag, as well as to oxidize a portion of the sulfur of the sulfides and remove it as sulfuric anhydride; two variants of the process are pyritic and semipyritic smelting.

What is a Copper Slag? (with pictures) - InfoBloom

Copper slag is a by-product created during the copper smelting and refining process. As refineries draw metal out of copper ore, they produce a large volume of non-metallic dust, soot, and rock. Collectively, these materials make up slag, which can be used for a surprising number of applications in the building and industrial fields.

METALLURGY OF COPPER-EXTRACTION OF COPPER-BLISTER COPPER

The finely crushed ore is concentrated by Froth-Floatation process. The finely crushed ore is suspended in water containing a little amount of pine oil. A blast of air is passed through the suspension. The particles get wetted by the oil and float as a froth which is skimmed. The gangue sinks to the bottom.

Copper extraction - Wikipedia

Copper extraction refers to the methods used to obtain copper from its ores.The conversion of copper consists of a series of physical and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors.. As in all mining operations, the ore must usually be beneficiated (concentrated).

COPPER Copper production - TU Delft

Figure 1: Overview of copper production Benefication process Figure 2: Overview of a typical beneficiation process at a concentrator Sulfidic copper ores are too dilute for direct smelting. Smelting these materials would require too much energy and very large furnace capacities. The copper ore coming from the mine (0.5 – 1 %

Copper pyrites is an ore of copper. (i) Describe the ...

Copper pyrites are concentrated by froth flotation process. In this process slurry of finely divided ore is taken in a large tank. Pine oil or eucalyptus oil is used as the frothing agent. Ethyl xanthate is added which is used as a collector (it increases the binding force between ore particles and forth). A mixture of all these things is agitated by current of air and froth is formed.

Copper Mining and Extraction: Oxide Ores

The process used to treat sulfide copper ores begins at the mine site, where the copper-bearing minerals are physically separated from the rest of the rock. The flow diagram below shows how the percentage of copper increases as the ore is refined, first physically by froth flotation, then chemically by smelting and finally electrolytic refining

Copper Mining and Extraction Sulfide Ores

Copper can be extracted from its ore by: Underground: sinking a vertical shaft into the Earth to an appropriate depth and driving horizontal tunnels into the ore. Open pit: 90% of ore is mined by this method. Ores near the surface can be quarried after removal of the surface layers.

US1282415A - Process of leaching copper ores. - Google Patents

US1282415A US127915A US127915A US1282415A US 1282415 A US1282415 A US 1282415A US 127915 A US127915 A US 127915A US 127915 A US127915 A US 127915A US 1282415 A US1282415 A US 1282415A Authority US United States Prior art keywords solution tank ore acid series Prior art date Legal status (The legal status is an assumption and is not a legal conclusion.

Current Energy Requirements in the Copper Producing ...

An analysis of energy usage in the production of refined cathode copper was made from mining ore to cathode copper. In mining copper ore the greatest energy consumers are ore hauling and blasting. Another important factor is the "recovery efficiency" of the metallurgical processes used to extract the copper. The mining and mineral concentrating energies are directly proportional to the ...

Electrical blasting disintegration of copper-nickel ores ...

The effect of electrical blast parameters is studied for grinding mineral materials by example of copper-nickel ore. It is shown that the average energy consumed by the electrical blasting is within 5–50 J/g. The particle disintegration mechanism has been considered at high and low electric conductivity of ore. It is established that grinding and separation of particles by size are possible ...

Electrowinning Copper Chemistry Tutorial

Electrowinning can be used to extract the copper from these copper oxide ores. The process for extracting copper from copper oxide ores can be summarized as: Mining : digging or blasting to obtain the ore from the surrounding rock. Crushing : mined ore is crushed into very small pieces. Grinding : crushed ore is ground into a powder ...

21 Types of Surface Treatment Process | MachineMfg

Sand blasting is the process of cleaning and roughening the substrate surface by the impact of high-speed sand flow. That is, compressed air is used as the power to form a high-speed jet beam to spray the blasting material (copper ore sand, quartz sand, corundum, iron sand, Hainan sand) at a high speed onto the surface of the workpiece to be ...

Copper Production: How Is Copper Made? - ThoughtCo

Copper processing is a complex process that involves many steps as the manufacturer processes the ore from its raw, mined state into a purified form for use in many industries. Copper is typically extracted from oxide and sulfide ores that contain between 0.5 and 2.0% copper.

Tin Extraction - Metalcess-works for metal cycle from ore ...

The concentration of these minerals in an ore body is low. Typical copper ores contain from 0.5% Cu (open pit mines) to 1 or 2% Cu (underground mines). Cu-Fe-S minerals are not easily dissolved by aqueous solutions, so the vast majority of copper extraction from these minerals is pyro-metallurgy. (Excerpt from Extractive Metallurgy of Copper)

Electric Smelting Furnace of Ore

In the smelting of gold and silver ores carrying no lead or copper to form either a lead bullion or a copper matte, but containing iron sulphide, the electric furnace might be used in connection with an air blast for oxidation of the iron sulphide, an iron matte being used as a collecting agent for the gold and silver; a fair recovery can be ...

Innovations: Introduction to Copper: Mining & Extraction

The techniques for extraction of copper from oxidized ores are quite different from those employed for the sulfide ores. The oxidized ores, consisting of the silicates, carbonates and sulfates, are treated by several methods, all involving some form of leaching of the crushed ore with sulfuric acid to produce impure solutions of copper sulfate.

Copper As A Base Material | Plating on Copper Parts ...

Plating onto Copper. Copper is a soft, ductile metal that's used in numerous industrial processes and applications. Copper's excellent thermal properties and high electrical conductivity make it a top choice for manufacturing products such as wire and cable, integrated circuits and circuit boards, conductors, electric motors, building materials, piping and many other items.

Bioleaching: Introduction, Methods, Application, Copper ...

Bioleaching: Introduction, Methods, Application, Copper, Microorganisms, and Processes! Introduction to Bioleaching: Leaching process was first observed in pumps and pipelines installed in mine pits containing acid water. This process was later on employed for recovering metals from ores containing low quantity of the metal. Presently certain metals from sulfide ores and other ores are ...

Copper Mining Process | Information | New Mexico | Basics

The process of mining copper begins with drilling and blasting. Large drilling rigs bore a carefully designed pattern of holes approximately 12 inches in diameter and 60 feet deep into the rock. The holes are filled with an explosive compound of fuel oil and ammonium nitrate which blasts thousands of tons of ore in a single detonation.

From Ore to Finished Product - Copper

4. Beneficiation of Copper Ore. The next step in processing is called beneficiation. This is the first step in concentrating the copper into a more useable form. 5. Smelting and Extraction. The next step in the process flow is smelting for sulfide ore concentrate and solvent extraction for oxide ore leach solution. 6.

(PDF) ROCK BLASTING FOR MINING - ResearchGate

Blasting is the process of breaking of bulk rock ... copper rod with a loop at one end. ... Then the optimum blasting conditions for ore and the footwall where the development works carried out ...

Model for ferric sulfate leaching of copper ores ...

The Lin-Sohn Leach simulation (DLS) computer model was used to simulate copper extraction from run-of-mine fragment size distributions expected for underground modifiedin situ solution mining. Ventilation was found to be a key variable in obtaining good copper recoveries, and the rate of ventilation was found to vary with ore type and through time. Improving recoveries and recovery rates with ...

2 - Copper

Blasting and grinding equipment are used to accomplish this task. Open pit mining is a technique used to extract copper ore near the earth's surface. Open pit mining is the most widely used technique of mining copper today. It is accomplished by creating and using benches or terraces to gradually reach deeper under the earth's surface.

Copper mining. Chemical reactions.

At this stage of the process, the chemical reactions begin. They convert the copper minerals into copper metal. We can illustrate the types of process using the example of chalcopyrite - CuFeS 2.From the formula, it is clear that iron and sulphur have to be removed in order to produce copper.

Extraction Of Copper | Mining, Concentration, Smelting ...

The copper extracted from this process is mixed with the slag and is called Matte Copper due to its texture and appearance. This mainly consists of Cu2S which is reduced to pure metal by blasting Matte Copper with air. Cu 2 S+O 2 → 2Cu+SO 2. The sulphur dioxide escapes the copper and this causes bubbles to appear and burst as SO2 leaves. This ...

Copper Flotation - Mineral Processing & Metallurgy

Copper Flotation Process Summary. The flowsheet in this study illustrates the modern approach to porphyry copper treatment throughout the industry. Each plant will through necessity have somewhat different arrangements or methods for accomplishing the same thing and reliable ore test data are used in most every case to plan the flowsheet and ...